VDR Metals Inc. is a company that specialises in metal injection molding (MIM) technology. MIM is a manufacturing process that involves the production of complex metal parts using a combination of powder metallurgy and injection molding techniques. VDR Metals Inc. has been at the forefront of the development and application of this technology and has helped many companies produce high-quality metal parts at lower costs.
Metal injection molding works by first mixing metal powders with a binder material. The resulting mixture is then injected into a mold using a machine that resembles a plastic injection molding machine. The mold is designed to give the desired shape to the part being produced. Once the mixture is injected into the mold, it undergoes a process known as debinding, where the binder material is removed from the mixture.
The debinding process is usually carried out in two stages. The first stage involves the removal of the majority of the binder material using solvents, thermal, or catalytic methods. The second stage involves removing any remaining binder material and sintering the part to achieve the desired density and strength. Sintering involves heating the part to high temperatures, typically between 1200°C and 1500°C, in a controlled atmosphere to allow the metal powders to fuse together to form a solid metal part.
The metal injection molding process is advantageous over traditional manufacturing techniques because it allows for the production of complex parts with high precision and consistency. The use of a binder material also makes it possible to produce parts with thin walls, intricate features and tight tolerances. The process also allows for the production of parts with different materials and alloys, making it possible to create custom alloys that meet specific requirements.
VDR Metals Inc. has extensive experience in the design and production of parts using the MIM process. Our company uses state-of-the-art equipment and processes to ensure that the parts produced meet the highest quality standards. Our company's team of experts has extensive knowledge in material science, engineering and production techniques, making it possible to develop custom solutions for clients' unique needs.
Metal injection molding is a highly versatile manufacturing process that has revolutionized the production of metal parts. It allows for the production of complex parts with high precision and consistency, making it ideal for the aerospace, medical, automotive and consumer electronics industries. VDR Metals Inc. is a leader in the development and application of this technology and our extensive experience and expertise make us a reliable partner for companies looking to produce high-quality metal parts at a lower cost.
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